F. No. J-11011/658/2008-
IA II (I)
Government of India
Ministry of Environment and Forests
(I.A. Division)
Paryavaran Bhawan
New Delhi ? 110 003
E-mail:
ms.industry-mef@nic.in
Tele/fax: 011 ? 2436 3973
Dated: August 30th, 2010
To,
M/s SLV Steels &
Alloys Private Limited
T.S. No. 969/3A, Ward
No. 10
Bommanahal Road,
Bellary, Karnataka
E-mail: slvbellary@yahoo.co.in
Sub: Sponge Iron
Plant (66, 000 TPA) along with captive Power Plant (8 MW) at Survey No. 13, 14
& 16 A Village Nemakallu, Mandal Bommanahal, District
Ananthapur, Andhra Pradesh by M/s SLV Steels & Alloys Private Limited regarding
Environmental Clearance
Sir,
2. The Ministry of
Environment and Forests has examined the application for the above project. It
is noted that M/s S.L.V. Steels and Alloys Private Limited has proposed to set
up a Sponge Iron Plant (66,000 TPA) along with Captive Power Plant (8 MW) at
Village Nemakallu, Mandal Bommanahal, District Ananthapur, A. P. Total land
requirement for the proposed project is
3. It is noted that hot gases from the kiln will be passed through
a dust settling chamber. Thereafter, the flue gases will be passed through an After
Burning Chamber (ABC) where any combustibles present will be completely burnt
in presence of excess air. The gases will then be led to a WHRB to generate
steam for power generation. The gas will be cleaned in an ESP before dispersion
into the atmosphere through ID fan and a common stack of
4. Total ground water requirement will be 150 KLD. Blow down
(15 KLD) from the process will be sent to ETP and used for green belt
development. Domestic effluent (13 KLD) will be sent to septic tank followed by
soak pit. Dolochar (70 TPD) will be
consumed in FBC boiler. Iron ore fines (32.5 TPD) will be reused in the process
or sold to pelletization plants. Ash from boilers (83.6 TPD) will be sold to
cement plants / bricks manufacturers.
Sludge from ETP (0.005 TPD), solid waste generated from kiln and dust
from ESP & bag filters (13.5 TPD) will be sold to brick manufacturers.
Construction waste will be reused for
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land filling. Used batteries and waste oil
will be sent to authorized dealers. Domestic and commercial solid waste will be
collected, segregated and disposed for reuse and to dumping yard. Power requirement of 1.8 MW will be met from
the captive power plant. Balance power of 6.2 MW will be exported to A.P Grid.
5. The sponge iron plants
(> 200 TPD) are listed at S. No. 3(a) under Category ?A? of the
Schedule of EIA Notification 2006 and appraised by the Expert Appraisal
Committee at the Central level.
6. The
proposal was considered by the Expert Appraisal Committee-1 (industry) in its
meeting held during 26th -28th
July, 2010. The
Committee recommended the proposal for environmental clearance subject to
stipulation of specific conditions along with other environmental conditions. Public hearing/public
consultation meeting was conducted by the Andhra Pradesh Pollution Control
Board on 03rd July, 2009.
7. Based
on the information submitted by you, presentation made by you and consultant, Team Labs and Consultants, Hyderabad, the Ministry of Environment and Forests hereby
accords environmental clearance to the above project under the provisions of
EIA Notification dated 14th September 2006 subject to strict
compliance of the following Specific and General conditions:
A. Specific conditions
i.
Electrostatic precipitator (ESP), dust catcher, cyclone
separators, bag filters etc. shall be provided to keep the emission levels
below 50 mg/Nm3 by installing energy efficient technology. SO2 emissions shall be reduced by
lime scrubbing. Ambient air quality
monitoring station near the reserve forest located at a distance of 1.8 km to
monitor the ambient air quality and mitigative measures shall be taken to
prevent any impact due to the emissions from the plant.
iii.
Secondary fugitive emissions from all the sources should be
controlled within the latest permissible limits issued by the Ministry vide
G.S.R. 414(E) dated 30th May, 2008 and regularly monitored.
Guidelines/Code of Practice issued by the CPCB shall be followed.
iv.
Hot gases from Rotary kiln should be passed through Dust Settling
Chamber (DSC) to remove coarse solids and After Burning Chamber (ABC) to burn
CO completely and used in waste heat recovery boiler (WHRB). The gas then
should be cleaned in ESP before leaving out into the atmosphere through ID fan
and stack.
v.
Total water requirement shall not exceed 150 m3/day and
permission from the Central Ground Water Authority / State Ground Water Board
shall be obtained as may be applicable in this case.
vii.
?Zero? effluent discharge shall be strictly followed and no
wastewater shall be discharged outside the premises.
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viii.
The water consumption shall not exceed as per prescribed standards
for the steel plants.
x.
All the recommendations made in the Charter on Corporate
Responsibility for Environment Protection (CREP) for the Steel Plants should be
implemented.
xi.
All the commitments made to the public during the Public Hearing /
Public Consultation meeting held on 03rd July,
2009 shall be satisfactorily implemented and a separate budget for implementing
the same shall be allocated and information submitted to the Ministry?s
Regional Office at Bangalore.
xii.
At least 5 % of the total cost of the project should be earmarked
towards the corporate social responsibility and item-wise details along with
time bound action plan shall be prepared and submitted to the Ministry?s
Regional Office at Bangalore. Implementation of such program shall be ensured
accordingly in a time bound manner.
xiii.
The
company shall provide housing for construction labour within the site with all
necessary infrastructure and facilities such as fuel for cooking, mobile
toilets, mobile STP, safe drinking water, medical health care, crèche etc. The
housing may be in the form of temporary structures to be removed after the
completion of the project.
B.
GENERAL CONDITIONS:
i.
The
project authorities must strictly adhere to the stipulations made by the Andhra
Pradesh State Pollution Control Board and the State Government.
ii.
No
further expansion or modifications in the plant shall be carried out without
prior approval of the Ministry of Environment and Forests.
iii.
The
gaseous emissions from various process units shall conform to the load/mass
based standards notified by this Ministry on 19th May, 1993 and
standards prescribed from time to time. The State Board may specify more
stringent standards for the relevant parameters keeping in view the nature of
the industry and its size and location.
iv.
At
least four ambient air quality monitoring stations should be established in the
downward direction as well as where maximum ground level concentration of PM10,
SO2 and NOX are anticipated in consultation with the
SPCB. Data on ambient air quality and stack emission shall be regularly
submitted to this Ministry including its Regional Office at Bangalore and the
SPCB/CPCB once in six months.
v.
Industrial
wastewater shall be properly collected, treated so as to conform to the
standards prescribed under GSR 422 (E) dated 19th May, 1993 and 31st
December, 1993 or as amended form time to time. The treated wastewater shall be
utilized for plantation purpose.
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vi.
The
overall noise levels in and around the plant area shall be kept well within the
standards (85 dBA) by providing noise control measures including acoustic
hoods, silencers, enclosures etc. on all sources of noise generation. The ambient noise levels should conform to
the standards prescribed under EPA Rules, 1989 viz. 75 dBA (daytime) and 70 dBA
(nighttime).
vii.
Occupational
health surveillance of the workers shall be done on a regular basis and records
maintained as per the Factories Act.
viii.
The
company shall develop surface water harvesting structures to harvest the rain
water for utilization in the lean season besides recharging the ground water
table.
ix.
The
project proponent shall also comply with all the environmental protection
measures and safeguards recommended in the EIA/EMP report. Further, the company
must undertake socio-economic development activities in the surrounding
villages like community development programmes, educational programmes,
drinking water supply and health care etc.
x.
Requisite
amount shall be earmarked towards capital cost and recurring cost/annum for
environment pollution control measures to implement the conditions stipulated
by the Ministry of Environment and Forests as well as the State Government. An
implementation schedule for implementing all the conditions stipulated herein
shall be submitted to the Regional Office of the Ministry at Bangalore. The
funds so provided shall not be diverted for any other purpose.
xi.
A copy of clearance letter shall be sent by the
proponent to concerned Panchayat, Zila Parishad/Municipal Corporation, Urban
Local Body and the local NGO, if any, from whom suggestions/representations, if
any, were received while processing the proposal. The clearance letter shall
also be put on the web site of the company by the proponent.
xii.
The project proponent shall upload the status of
compliance of the stipulated environment clearance conditions, including
results of monitored data on their website and shall update the same
periodically. It shall simultaneously be
sent to the Regional
Office of the MOEF at Bangalore. The
respective Zonal Office of CPCB and the SPCB. The criteria pollutant levels
namely; PM10, SO2, NOx (ambient levels as well as stack emissions)
or critical sectoral parameters, indicated for the projects shall be monitored
and displayed at a convenient location near the main gate of the company in the
public domain.
xiii.
The project proponent shall also submit six monthly
reports on the status of the compliance of the stipulated environmental
conditions including results of monitored data (both in hard copies as well as
by e-mail) to the Regional Office of MOEF, the respective Zonal Office of CPCB
and the SPCB. The Regional Office of this Ministry at Bangalore/ CPCB / SPCB shall
monitor the stipulated conditions.
xiv.
The
environmental statement for each financial year ending 31st March in
Form-V as is mandated to be submitted by the project proponent to the concerned
State Pollution Control Board as prescribed under the Environment (Protection)
Rules, 1986, as amended subsequently, shall also be put on the website of the
company
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alongwith the status of compliance of
environmental conditions and shall also be sent to the respective Regional
Office of the MOEF at Bangalore by e-mail.
xv.
The Project Proponent shall inform the public that
the project has been accorded environmental clearance by the Ministry and
copies of the clearance letter are available with the SPCB and may also be seen at Website of the
Ministry of Environment and Forests at http:/envfor.nic.in. This shall be advertised
within seven days from the date of issue of the clearance letter, at least in
two local newspapers that are widely circulated in the region of which one
shall be in the vernacular language of the locality concerned and a copy of the
same should be forwarded to the Regional office at Bangalore.
xvi.
Project authorities shall inform the Regional Office as
well as the Ministry, the date of
financial closure and final approval of the project by the concerned
authorities and the date of commencing the land development work.
8. The
Ministry may revoke or suspend the clearance, if implementation of any of the
above conditions is not satisfactory.
9. The
Ministry reserves the right to stipulate additional conditions if found
necessary. The Company in a time bound manner shall implement these conditions.
10. Any appeal against this environmental
clearance shall lie with the National Environment Appellate Authority, if
preferred within a period of 30 days as prescribed under Section 11 of the
National Environment Appellate Act, 1997.
11. The
above conditions shall be enforced, inter-alia under the provisions of the
Water (Prevention & Control of Pollution) Act, 1974, the Air (Prevention
& Control of Pollution) Act, 1981, the Environment (Protection) Act, 1986,
Hazardous Wastes (Management, Handling and Transboundary Movement) Rules, 2008
and the Public (Insurance) Liability Act, 1991 along with their amendments and
rules
(Dr. P.L. Ahujarai)
Scientist-F
Copy
to:
1.
The
Secretary, State Department of Environment, Government of Andhra Pradesh,
Mantralaya, Hyderabad.
2.
The
Chairman, Central Pollution Control Board, Parivesh Bhavan, CBD-cum-Office Complex,
East Arjun Nagar, Delhi-110032.
3.
The
Chairman, Andhra Pradesh State Pollution Control Board, 2nd Floor,
HUDA Complex, Maitrivaram, S.R.Nagar, Hyderabad- 500 038.
4.
The
Chief Conservator of Forests (Central), Regional Office (SZ), Kendriya Sadan,
IVth Floor, E&F Wing, 17th Main Road, Koramangala,
Bangalore-560034.
5.
Monitoring
Cell, Ministry of Environment and Forests, Paryavaran Bhavan, CGO Complex, New
Delhi- 110003.
6.
Guard
file./Record file/Monitoring file.
(Dr. P.L. Ahujarai)
Scientist-F